Reports
A Complete Guide to Warehouse Automation
THG Fulfil's Journey from Manual to 200% Productivity Gains
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Warehouse Automation Solutions
Automate your warehouse with a bespoke, end-to-end solution designed around your operation, growth plans and investment priorities.
Flexible commercial models
Choose from CapEx ownership, CapEx-light and Robotics-as-a-Service options.
Increase capacity & productivity
Scale throughput and get more from your existing operation.
Reduce labour costs
Automate repetitive, labour-intensive warehouse processes.
One partner. Every stage of automation.
We manage the full automation journey in house, bringing strategy, warehouse design, robotics, software integration, system implementation and ongoing optimisation together through one turnkey warehouse automation solution.
Discover
Business Case
ROI modelling
Simulation
Design
Warehouse design
Technology selection
Solution architecture
Deliver
Principal contractor
Installation
Systems integration
Testing
Operate
Commissioning
Training
Go-live
Optimise
Software updates
WCS optimisation
Performance analytics
Continuous improvement
Market-leading robotics, selected around your operation
We combine proprietary software and operator-led expertise with the right automation technology for your warehouse, workflows and growth requirements.
AutoStore High-density storage and goods-to-person automation designed to increase capacity, reduce warehouse footprint and improve picking productivity.
Libiao Robotics Flexible robotic sortation and high-density tote handling designed to increase throughput, optimise storage and scale around demand.
Geek+ Intelligent robotics supporting the movement of goods, inventory and pallets across complex warehouse operations.
Support beyond go-live
We stay involved after implementation, with a dedicated engineering and technical account support ensures your automation continues to perform, scale and improve over time.
Dedicated engineering support
Named account with technical and operational specialists.
24/7 monitoring
Rapid issue resolution through our Global Operations Centre.
Performance reviews
Real-time KPIs, regular reviews and clear escalation routes.
Continuous optimisation
Root-cause analysis, software improvements and performance planning.
Built by operators. Proven in operation.
We do not only design and integrate automation. We operate it at scale across our own fulfilment network.
That experience, combined with proprietary warehouse and robotics control software, helps us design around real operational requirements and continuously improve performance beyond go-live.
11,790
Bins delivered to picking stations per hour
78%
Reduction in pick wait time through WCS optimisation
4x
Storage capacity achieved with AutoStore
+25%
Output capacity increase achieved with Libiao
Case Studies
Footasylum: AutoStore Integration
A turnkey AutoStore integration delivered through Robotics-as-a-Service, combining proprietary software, operator-led expertise and enterprise-grade automation.
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Case Studies
Libiao T-Sorters: Scaling Through Smart Sortation
In just 35 days, we scaled from 250,000 to 600,000 units per day with Libiao T-Sorters, unlocking step-change capacity with 99.9% accuracy and 99.9% uptime.
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Blogs
Beyond the Hype: How Automation De-Risks Your Peak Season
Peak season is the ultimate stress test for ecommerce. Instead of scrambling for temporary staff, automation delivers the scalability, speed, and accuracy needed to handle surging demand, without risking errors or missed promises.
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Reading time: 5 min read • Published: August 20, 2025
Ready to automate your warehouse?
Build a warehouse automation solution around your operation, growth plans and investment priorities.
FAQs
Warehouse automation is the strategic integration of smart technology to optimise the speed, reliability and cost of global logistics.
THG Fulfil utilises world-class robotics such as AutoStore, Libiao and Geek+ to manage high-volume inventory and order processing with total precision. By implementing an integrated operational network, our warehouse automation solutions eliminate operational friction for global brands and replace labour-heavy tasks with a comprehensive management solution designed for scale.
Warehouse automation is redefining industry standards by enabling global brands to master the complexities of high-velocity fulfilment.
In ecommerce, warehouse automation provides the infrastructure needed to support 24/7 operations and still achieve a 99.9% pick accuracy. This advancement allows decision-makers to transform fulfilment into a strategic growth driver, enhancing both margins and customer retention through consistent delivery performance. Leveraging analytical insights and leading technology, THG Fulfil enables brands to optimise working capital and support international ambitions with unprecedented efficiency.