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Resource Type: Case Studies

CASE STUDY

HYROX: Global DTC Merch at Scale

Within three months, four regional sites were launched, improving stock accuracy, outperforming trading targets, and driving a +309% increase in daily traffic during a major product release.

Audio • 1 min

In just three months, THG Fulfil transformed the DTC operation of one of the world’s fastest growing fitness racing brands, evolving HYROX from a single global storefront into a fully localised model across the UK, EU, US and Australia.

By aligning each regional site with local fulfilment and market-specific stock allocation, HYROX simplified operational complexity while delivering a more seamless customer experience.

The new infrastructure improved stock accuracy, streamlined inventory management, and created a scalable foundation for continued international growth, with a recent product launch driving a +309% increase in daily traffic.

The Challenge

To match HYROX’s exponential global growth, the brand required a sophisticated DTC infrastructure capable of handling localized demand at scale.

As HYROX expanded its international event footprint, the existing merchandising setup needed to evolve into a more scalable, market-specific model.

  • A single global site was serving all markets 
  • Stock was distributed across multiple warehouses 
  • There was increasing complexity in global stock allocation across regions 

HYROX required a scalable, international DTC solution that could support global expansion while delivering a seamless, localised customer experience.

The Solution

  • Transitioned HYROX from a single global store to four localized sites: UK, EU, US, and Australia.
  • Connected each site to its respective local warehouse, ensuring accurate, market-specific stock availability.
  • Delivered the transition from one site to four within approximately three months across Q4.
  • Enabled a high-performance retail infrastructure, working in partnership with HYROX to support both brand growth and DTC excellence.
  • Continues to evolve the DTC model alongside HYROX, supporting ongoing launches and merchandising expansion.

The Results

  • Improved stock accuracy and optimized global inventory allocation across markets.
  • Delivered strong overperformance against trading targets at site level. 
  • High-velocity launch capability: a recent trainer launch increased average daily traffic sessions by +309% (vs. average sessions since site launch).
  • Established a scalable, localised DTC model ready to support HYROX’s continued global growth.

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